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Automatic calculation of holding pressure time in injection molding: SolidPlast reduces cycle time by 10%
Efficiency, quality, and sustainability are crucial in the plastics industry. SolidPlast shows how iQ hold control meets the challenges. This smart solution automatically calculates the holding pressure time during injection molding – resulting in shorter cycle times and more efficient production.
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digital solutions
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cost effectiveness
Focus on efficiency and quality: SolidPlast successfully meets market challenges
Founded in 2014, SolidPlast is a mid-sized company specializing in the production of injection-molded parts for the technical and automotive industries. With customers like Apator-Metrix, Aptiv and Avery Dennison, and a revenue of €2.8 million in 2023, the company is a key player in its market.
However, like many businesses in the industry, SolidPlast faces the challenge of maximizing quality and efficiency while minimizing costs and energy consumption. "We didn’t just want to optimize production, we wanted to ensure we consistently deliver the highest quality to our customers," says Dariusz Barton, Managing Director at SolidPlast.
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What improvements were achieved with the automatic calculation of holding pressure time in injection molding?
SolidPlast decided to implement iQ hold control, a digital assistance system from ENGEL. The goal: to calculate and optimize the holding pressure time during injection molding in order to shorten cycle times and make the overall injection molding process more efficient. And all this without additional tools such as scales - thanks to integrated sensor technology, the system enables objective and reliable determination of the optimal holding pressure time. With real-time intelligent adjustment of holding pressure parameters, the company quickly achieved impressive improvements.
Key results at a glance:
10% cycle time reduction: 4.2 seconds faster – resulting in 11% more output per year
32% shorter holding pressure time: reduced from 14 to just 9.5 seconds
Lower production costs: 4.2% cost reduction per part
Consistent quality: fewer process fluctuations and stable component quality
Improved energy efficiency: reduced energy consumption per cycle, leading to lower operating costs
Objective optimization: determined without human influence
SolidPlast relies on iQ hold control to automatically calculate holding pressure time in injection molding and reduce cycle time and costs
With the implementation of iQ hold control, SolidPlast has taken an important step toward digitalization. The solution integrates seamlessly with ENGEL injection molding machines, allowing the company to fully leverage process optimization potential. In Particular, the ability to automatically calculate the optimal holding pressure time during injection molding plays a key role in improving efficiency. The company benefits from a 10% reduction in cycle time and significantly lower production costs – an essential advantage in an industry driven by efficiency.
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A competitive edge through digital intelligence: measurably greater efficiency for SolidPlast thanks to smart products
SolidPlast's success story demonstrates the significant added value that investments in digital solutions can deliver. With its ability to automatically calculate the holding pressure time in injection molding, iQ hold control has enabled the company not only to reduce costs and use resources more efficiently, but also to ensure long-term product quality.
For ENGEL, this success story is further proof of how important it is to support customers with innovative technologies as they navigate current and future challenges.
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Contact our experts. Together, we will find the right solution to meet your challenges.
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digital solutions
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cost effectiveness