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Optimising production

Automatic calculation of holding pressure time during injection moulding: SolidPlast reduces cycle time by 10%

Efficiency, quality and sustainability are crucial in the plastics industry. SolidPlast shows how iQ hold control masters these challenges. The smart solution automatically calculates the holding pressure time during injection moulding. The result: shorter cycle times and more efficient production.

8 April 2025
Picture shows SolidPlast team in front of a green injection moulding machine from ENGEL
Author
Eva Wörnhörer
Eva Wörnhörer
Marketing
Tag
  • digital solutions
  • cost effectiveness

Focus on efficiency and quality: SolidPlast successfully meets the challenge of the market

SolidPlast, founded in 2014, is a medium-sized company specialising in the production of injection-moulded parts for the technical and automotive industries. With customers such as Apator-Metrix, Aptiv and Avery Dennison and a turnover of 2.8 million euros in 2023, the company is a major player in its market. 

However, like many companies in their industry, SolidPlast face the challenge of maximising quality and efficiency while minimising costs and energy consumption. "We not only needed to optimise production, but also ensure that we can consistently offer our customers the highest quality," says Dariusz Barton, Managing Director of SolidPlast. 

Managing Directors of SolidPlast, Dariusz Barton (l) and Bartlomiej Ustowski (r), consistently focus on digital solutions. With their openness to new technologies, they are pushing production forward in a strategic way.

What improvements have been achieved with the automatic calculation of the holding pressure time during injection moulding?

SolidPlast implemented iQ hold control, a digital assistance system from ENGEL. The goal was to calculate and optimise the holding pressure time during injection moulding in order to shorten the cycle time and make the entire injection moulding process more efficient. And all this without additional aids (scales): The sensor technology integrated into the system enables the optimum holding pressure time to be determined objectively and reliably. Thanks to the intelligent adjustment of the holding pressure parameters in real time, the company was quickly able to achieve impressive improvements.

The most important results at a glance:

  • 10% cycle time saving: 4.2 seconds faster - Outcome of 11% more output per year.

  • 32% shorter reprint time: from 14 to just 9.5 seconds.

  • Cost reductions: Production costs per component reduced by 4.2%.

  • Stable quality: Fewer process fluctuations and consistent component quality.

  • Energy efficiency: Lower energy consumption per cycle and therefore lower operating costs.

  • Objective determination: without human subjective influencing factors.

Picture shows managing director at SolidPlast

The combination of shorter cycle times and consistently high quality makes a real difference. We have been able to increase our production capacity and save costs at the same time - a win-win situation. 

Dariusz Barton, Managing Director at SolidPlast

SolidPlast relies on iQ hold control to automatically calculate holding pressure time during injection moulding and reduce cycle time and costs

With iQ hold control, SolidPlast has taken an important step towards digitalisation. The solution works seamlessly with ENGEL injection moulding machines and allows the maximum potential to be achieved. The ability to calculate the holding pressure time during injection moulding plays a key role in process optimisation in particular. The company benefits from a 10% reduction in cycle time and significantly lower production costs - a decisive advantage in an industry where efficiency is crucial.

The correct holding pressure time for the injection moulding process is calculated at the touch of a button – completely automatically. This reduces the workload on staff and conserves resources.

Advantage through digital intelligence: measurabe efficiency savings for SolidPlast thanks to smart products

SolidPlast's success story shows that investing in digital solutions can create enormous added value. iQ hold control with its function - the automatic calculation of holding pressure time during injection moulding - has not only enabled the company to reduce costs and use resources more efficiently, but also to sustainably ensure the quality of its products.

For ENGEL, this success story is further proof of how important it is to support customers with innovative technologies to overcome current and future challenges.

The smart ENGEL injection moulding machine at SolidPlast, equipped with iQ hold control, enables precise calculation of the holding pressure time and helps to reduce the cycle time, resulting in significant cost savings.
Do you have questions about the automatic calculation of holding pressure time during injection moulding with iQ hold control?

Contact our experts. Together we will find a way to overcome your challenges.

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Wayne Ball

Sales

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