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The Powerful, Large two-platen Injection Molding Machine in a Compact Design duo Injection Molding Machine

Picture shows large injection molding machine from ENGEL

The duo large injection molding machine features a flexible layout and compact external dimensions. Suitable for various applications: from transport boxes and dashboard supports to large rainwater tanks. Available with clamping forces from 4,500 kN to 55,000 kN, with more available on request.

Two-platen

Machine type

Servo-hydraulic

Drive

< 55,000 kN

Clamping force Injection molding machines with higher clamping forces are available upon inquiry.

The Large duo Injection Molding Machine in Use

  • Injection molding in a new dimension

    With the duo 12000 US, ENGEL sets new standards in giga molding – enabling efficient production of large-format plastic components.

  • Mobility meets design: Tail light cover

    The duo 700 two-plate machine produces a tail light cover made of PMMA, featuring an integrated design and adhesion film (foilmelt) along with a PUR coating layer (clearmelt).

  • Injection molding solution for e-mobility: EV battery pack covers

    EV battery pack covers made from plastic and organosheets. The fully automated process is carried out on an ENGEL duo 5500 combi M with a clamping force of 55,000 kN.

  • Production of Waste Collection Systems

    With a clamping force of 55,000 kN, a shot weight of 27,500 g and, a cycle time of 140 sec, the duo 5500 produces 1100-L waste containers.

  • Production of Automotive Front Panel Demonstration Board

    Single-stage process combining decoration and scratch-resistant surface protection in one production step through IMD and PUR coating.

  • Use of Recyclates in the Production of Transport Boxes

    Transport boxes with recyclate in the core are produced on a large duo injection molding machine using the ENGEL skinmelt plasticizing process.

  • Production of interior trim for car doors

    The first production cell to form three organic sheets of different thicknesses and design a high-quality visible surface in the same process step.

  • Production of automotive interior trim

    Equipped with a demand-oriented range of functions, a PP compound with 30% post-consumer recyclate is processed on a standard machine.

All-rounder for a Wide Range of Applications

Picture shows managing director Zechmayer GmbH

The complexity of the applications continues to increase. In the future, we also want to support research work. That is why we have invested for the future. The large duo injection molding machine is unique in its versatility.

Jörg Zechmayer, Managing Director Zechmayer GmbH

The Advantages of the duo Large Injection Molding Machine

Energy-saving production of large components

Image shows energy-saving production of large components

The ENGEL ecodrive servo-hydraulics ensure high economic efficiency in the production of large-volume or large- area parts. It is included in the scope of the entire duo series. Thanks to the demand-based pump output, the motors are at rest and do not consume energy when the machine is at a standstill during cooling, for example.

Compact size & flexible machine layout

Picture shows flexible machine layout of the large injection molding machine from ENGEL

The duo is a large, modular injection molding machine with compact footprint – helping save valuable production floor space. Depending on the machine size, it offers up to 28% more clamping force with the same tie-bar distance. This expands mold design possibilities and enables applications within the same footprint.

Increase productivity with digital solutions

Image shows application of digital solutions

Our digital solution, iQ clamp control, automatically determines the optimum clamping force. This reduces mold wear. Mold breathing is always kept in the ideal range and scrap is reduced.

Reduced downtime through ergonomic design

Picture shows modular injection unit from ENGEL

The modular plasticizing unit reduces setup times and increases machine availability. Quick barrel changes can be performed without special tools, minimizing downtime. A flexible nozzle concept and optional set-up assistant simplify changeover processes. Tool-proximate interfaces via a media plate enable efficient tool connection. This speeds up setup, reduces sources of error, and ensures high productivity on large injection molding machines.

Short cycle times for maximum output

Image showing the mold area of a large injection molding machine designed for short cycle times

The duo’s high-performance injection and plasticizing units enable an optimal layout for a wide range of applications. Combined with multi-circuit hydraulics, which execute main and secondary movements in parallel, motion sequences are optimized and cycle times are reduced. The high-performance CC300 control unit precisely coordinates all processes and ensuring fast and stable machine performance. This results in shorter cycle times and maximum productivity.

You have questions about the duo large injection molding machine?

We will be happy to help you with your individual machine and solution concept for your industry.

High-performance two-platen machine range

Thanks to its modular design and wide range of options, the large duo injection molding machine can be configured for virtually any injection molding application. It is highly adaptable and ensures stable processes as well as efficient production of complex components.

Picture shows large injection molding machine from ENGEL

duo

The duo is the high-performance machine designed for a wide range of demanding applications.

  • High configuration flexibility for customized requirements

  • Large mold area due to tie-bar-less design

  • Flexible layout & compact footprint

Image showing the ENGEL duo combi multicolor large machine

duo combi

The duo combi is a high-performance multicolor large machine designed for demanding multi-component applications.

  • Wide variety of injection unit combinations

  • High flexibility in machine configuration

  • Ideal for complex multi-component processes

Image shows large injection molding machine from ENGEL

duo speed

The duo speed is designed for large-volume containers and applications with high flow path-to-wall thickness ratios.

  • High injection speed

  • Designed for high flow path-to-wall thickness ratios

  • Short cycle times

Learn more

Image shows hybrid large injection molding machine from ENGEL

e-duo

The e-duo combines the performance of the duo platform with the advantages of an electric injection unit.

  • Precise electric injection unit

  • Constant results

  • High energy efficiency

Learn more

Available machine sizes of the duo series

Picture shows table of available machine sizes

Corresponding Products and Services for the Large Injection Molding Machine

Image shows injection molding automation solution from ENGEL

Automation

Expertise in injection molding automation at all levels. From the injection molding machine, to the robot and conveyor belt systems, to third-party peripherals. Everything from a single source.

Image shows plastic components manufactured by ENGEL using the injection molding process

Injection Molding Processes

Thinking ahead in plastics processing. Innovative and resource-saving technologies and processes. For every requirement in modern injection molding.

Image shows application in the automotive & mobility sector

Industry Solutions Automotive & Mobility

With ENGEL, you get a complete solution for your requirements in the automotive industry. From the machine to automation and peripherals to permanent support of your production by our application engineers.

Picture shows injection moulding temperature control by ENGEL

Reduce Energy Costs with Intelligent Temperature Control

You save up to 85% of your energy costs thanks to intelligent temperature difference control instead of rigid flow.

Picture shows injection molding machines for contract manufacturing in injection molding

Injection molding solutions for contract manufacturers

Flexible in the production of plastic parts

What else you might be interested in

Download brochure

Other Machines for Large Injection Molded Components

All injection molding machines

Discover more

Markus Lettau

Sales

+1 (717) 767 2016

Write us

The ENGEL team is happy to support you with extensive knowledge in the field of injection molding.
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